Production
We design and manufacture electric motors and gearboxes from our production facility in Poole, Dorset on the UK’s beautiful south coast. Our factory provides component production, assembly and testing for each of the products we offer in our AC, DC and brushless product ranges.
The factory utilises semi-automated winding equipment to produce armatures from spindles and laminations wound with copper wire. Motors and gearboxes rely on manual, hand-assembly techniques with the aid of automatic and manual presses. We are setup to manufacture our one-off and low to medium volume production motors across our entire spectrum of range and options. 100% of our complete motor gearbox assemblies are tested in our own dedicated test facility, ensuring each unit leaves us ready for many years’ work. These tested products can be painted in a range of colours and individually packed, with the Dispatch team kept very busy, every day. As volumes increase, small volume production processes adapt accordingly and are handed over the production flow lines in our High-Volume Production team. The facility is run on a lean manufacturing journey that incorporates manufacturing engineering measured against daily production targets.
High-volume production
Our High-Volume teams are responsible for our higher quantity orders with product-specific production line facilities. Those teams operate independent flowlines, each supplied by our in-house winding section and sub-assembly lines. Similarly to the approach to lower volume production, we operate semi-automatic winding machines to produce armatures from spindles and laminations, wound with copper. Our lean methodology journey has begun, with our goal being to create a true Centre of Excellence for winding and assembly of custom designed, application specific, geared motor solutions.
Machining centre of excellence
The machine shop is responsible for manufacturing a wide range of different components used in the production of our motors and gearboxes. This includes shafts, machined castings, stators, rotors, and gears (bronze & Delrin) that are later used in the assembly of our geared motor solutions. We are able to produce high-volume, quality components, all within a very short time frame. The components are then tested in our on-site inspection facilities. Utilising equipment such as CNC coordinate measuring machines with automatic optical shaft measurement capabilities, all within dedicated temperature controlled inspection areas, we are able to ensure the quality of every component that we produce. Finished, fully tested components are then used by assembly teams in the production of our geared motor solutions.